Technological process
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Plate Process
Plate 01.
Steel Plate
start
Plate 02.
Fabrication
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Plate 02
Fabrication
Attaching metallic molds or tools to the press to cut or create a shape by pressurizing.
Plate 03.
Clean and Short
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Plate 03
Clean and Short
Removing grease, rust, and burr from the surface and widening the surface area to improve the adhesion before applying the adhesive agent on a back plate.
Plate 04.
Application of Adhesive Agent and Drying
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Plate 04
Application of Adhesive Agent and Drying
Applying a liquid adhesive agent to the adhesive zone of the mold and the back plate for easier adhesion, as well as drying on the conveyor-type hot-air drying furnace.
Mold Process
mold 01.
Raw
start
mold 02.
Measurement and Mix
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mold 02
Measurement and Mix
Measurement(basis weight)
Accurately measuring raw ingredients required for each material specification.

Mix
Evenly distributing each accurately measured raw ingredient, and proceeding with correcting the tangled fibroid materials.
mold 03.
Temporary Mold
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mold 03
Temporary Mold
Creating a mock-up with the same shape as the permanent mold to make molding easier.
mold 04.
Dry
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mold 04.
Dry
Proceeding with drying the temporary mold using hot air or a heater in order to reduce inflation, cracks, and other property deviations due to moisture in thermoforming.
Pad Process
P+M 05.
Thermoforming
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P+M 05
Thermoforming
Proceeding with mixed materials for a temporary mold or directly inputting to form a product at an appropriate temperature, pressure and time.
P+M 06.
Clamping and Heat Treatment
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P+M 06
Clamping and Heat Treatment
Clamping
Pressurizing the product prior to heat treatment—as a supporting process—in order to maintain the physical property and prevent the deformation of the product caused by the heat treatment.

Heat treatment
Applying heat of a certain temperature and time to the product in order to melt the bonding material, thus increasing the cohesiveness between raw materials and allowing them to harden them to stabilize the physical property.
P+M 07.
Grooving / Chamfering / Grinding
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P+M 07
Grooving / Chamfering / Grinding
Grooving
Making grooves to the mold after the heat treatment to improve the discharge of airborne dust and noise.

Chamfering
Fabricating both ends of the mold to improve the disc contact and noise characteristic.

Grinding
Polishing the product to the specified thickness to ensure the degree of parallelization and flatness.
P+M 08.
Scorching
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P+M 08
Scorching
Burning organic matters on the surface of pad friction materials a high temperature for a certain period of time to improve the initial effect and brake fade.

P+M 09.
Powder Coating and Drying
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P+M 09
Powder Coating and Drying

Spraying the powder coating paint on the product and coating the surface for a certain time and temperature to improve corrosion resistance.

P+M 10.
Assembly (Abrasion Sensor, Shim Cover)
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P+M 10
Assembly (Abrasion Sensor, Shim Cover)
Assembling a shim and a cover shim to prevent noise and damage to the pad, and assembling an abrasion sensor, which indicates the abrasion status by making a beep sound to alert when replacement is due.

P+M 11.
packaging
Finish
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0510-85322087
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