Technological process
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Shoe Process
Plate 01.
Steel Plate
start
Plate 02.
Fabrication
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Plate 02
Fabrication
Attaching metallic molds or tools to the press to cut or create a shape by pressurizing.

Plate 03.
Welding and “R” Calibration
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Plate 03
Welding and “R” Calibration
Proceeding with resistance welding to the web and the rim which are components of the shoe, and calibrating the R value of the deformed shoe during the welding process, appropriate to the drawing.

Plate 04.
Cleaning and Coating
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Plate 04
Cleaning and Coating
Cleaning working fluids and foreign matters of the shoe and applying the coating fluid to prevent corrosion and improve the adhesion of the lining and the shoe.
Lining Process
mold 01.
Raw Material
start
mold 02.
Measurement and Mix
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mold 02
Measurement and Mix
Measurement(basis weight)
Accurately measuring raw ingredients required for each material specification.

Mix
Evenly distributing each accurately measured raw ingredient, and proceeding with correcting the tangled fibroid materials.
mold 03.
Temporary Mold
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mold 03
Temporary Mold
Creating a mock-up with the same shape as the permanent mold to make molding easier.
mold 04.
Thermoforming
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mold 04
Thermoforming
Proceeding with mixed materials for a temporary mold or direct input to form a product at an appropriate temperature, pressure and time.
mold 05.
Heat Treatment
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mold 05
Heat Treatment
Applying heat to the product of a certain temperature and time to melt the bonding material in order to increase the cohesiveness between raw materials, as well as to harden them for the stabilization of the physical property.

mold 06.
Cutting / Grinding / Marking
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mold 06
Cutting / Grinding / Marking
Cutting
Cutting the sheet lining after the heat treatment is completed to the specified width, according to the drawing.

Grinding
Polishing the inside/outside of the lining deformed by heat to make the application of adhesion easier.

Marking
Issuing a “Lot Number” to identify the production history of the product.
mold 07.
Application of the Lining Adhesive and Drying
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mold 07
Application of the Lining Adhesive and Drying
Applying the adhesive agent evenly to the lining surface to bond the lining to the shoe and proceed with drying.

Shoe Assembly Process
P+M 01.
Bonding / Heat Treatment
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P+M 01
Bonding / Heat Treatment
Pressurizing with a consistent pressure for a given time and temperature to bond the shoe and lining.
P+M 02.
Grinding / Marking / Assembly
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P+M 02
Grinding / Marking / Assembly
Grinding
After bonding the lining and the shoe, proceeding with polishing the lining surface to the value specified on the drawing.

Marking
Issuing a lot number to identify the production history of the product.

Assembly
Assembling a parking lever, a pin, etc.
P+M 3.
Packaging
Finish
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0510-85322087
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